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Applications



Flexible Packaging Rigid Packaging Pipes & Containers Filaments & Tapes Adhesive Applications Automation & Packaging
 
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Disposable Hygiene Products
 
Adult Incontinence Diapers


Adult Incontinence - Adhesive Application Solutions

In its early stages, the adult incontinence market took its technologies from the well-established baby/infant diaper industry, but in recent years, the growing end user population has increased the demand for improved, innovative adult incontinence products. ITW Dynatec uses customer feedback to continuously push the technology and the market to the next level of efficiency, performance and success.
ITW Dynatec’s patented industry leading technologies like the Omega™ SCS strand coating system have changed the industry and enabled up to 50% reductions in adhesive use for leg and cuff elastic applications. With our high-speed APEX™ slot die heads and HS Series Omega™ and Random Fiber applicators, no application is too challenging.

Higher line speeds and lower weight substrates and other raw materials, have created the need for improved machine and cross-web adhesive metering accuracy. Applications such as chassis construction, backsheet lamination, core lamination, elastic stretch panels, and hook and tabs require precision accuracy of the adhesive with excellent intermittent capability that provides efficient operation. ITW Dynatec listened, and we created a patented solution: the Vector™ Platform.

The most advanced and flexible metering equipment ever developed for any industry, the Vector Platform series of equipment is not just one applicator or adhesive supply unit (ASU). The Vector Platform offers a true first-in, first-out design with a full-system approach. Unlike conventional systems that combine melting and metering while utilizing multiple, single or dual pump technology and long hoses, Vector technology separates the melting, metering and application to provide the highest level of control of the adhesive from melting to metering and application. The full-system Vector Platform can reduce the actual overall number of components as well, reducing the overall required routine maintenance.

Vector Platform benefits:
  1. Typically utilizes 50% of the overall system hose length of a conventional system.
  2. Reduces the number of AC or AC Servo drives by 40% to 50% by utilizing the patented V-meter design, capable of metering up to 8 hose outputs with one drive (a feature that, alone, can save over $100,000 in capital).
  3. Provides the highest level of precision and most flexible pattern capability with it's remote metering, slot coating and UFD spray metering adapters.
  4. Provides a first-of-its-kind variable flow and surge capability, creating great potential for raw material savings.
  5. Reduce energy use up to 30 percent through the reduction of overall equipment on the lines, enabling manufacturers to achieve greater sustainability and cost savings.
  6. ITW Dynatec has a focus on continuous improvement to their processes and technologies and will continue to further develop the Vector platform to meet customer's

Baby Diapers
Baby & Infant Diaper - Adhesive Application Solutions

The diaper market demands that manufacturers constantly upgrade their products, improving features and functionality, while also lowering cost. With ITW Dynatec's proven technologies, diaper manufacturers don’t have to worry about keeping up with competitors. They set the pace.

ITW Dynatec’s patented industry leading technologies like the Omega™ SCS strand coating system have changed the industry and enabled up to 50% reductions in adhesive use for leg and cuff elastic applications. With our high-speed APEX™ slot die heads and HS Series Omega™ and Random Fiber applicators, no application is too challenging.

Higher line speeds and lower weight substrates and other raw materials have created the need for improved machine and cross-web adhesive metering accuracy. Applications such as chassis construction, backsheet lamination, core lamination, elastic stretch panels and hook and tabs require precision accuracy of the adhesive application with excellent intermittent capability that provides efficient operation. ITW Dynatec listened, and we created a patented solution: the Vector™ Platform.

The most advanced and flexible metering equipment ever developed for any industry, the Vector Platform series of equipment is not just one applicator or adhesive supply unit (ASU). The Vector Platform offers a true first-in, first-out design with a full-system approach. Unlike conventional systems that combine melting and metering while utilizing multiple, single or dual pump technology and long hoses, Vector technology separates the melting, metering and application to provide the highest level of control of the adhesive from melting to metering and application. The full-system Vector Platform can reduce the actual overall number of components as well, reducing the overall required routine maintenance.

Vector Platform benefits:
  1. Typically utilizes 50% of the overall system hose length of a conventional system.
  2. Reduces the number of AC or AC Servo drives by 40% to 50% by utilizing the patented V-meter design, capable of metering up to 8 hose outputs with one drive (a feature that, alone, can save over $100,000 in capital).
  3. Provides the highest level of precision and most flexible pattern capability with it's remote metering, slot coating and UFD spray metering adapters.
  4. Provides a first-of-its-kind variable flow and surge capability, creating great potential for raw material savings.
  5. Reduce energy use up to 30 percent through the reduction of overall equipment on the lines, enabling manufacturers to achieve greater sustainability and cost savings.
  6. ITW Dynatec has a focus on continuous improvement to their processes and technologies and will continue to further develop the Vector platform to meet customer's needs.

Feminine Napkins
Feminine Hygiene - Adhesive Application Solutions

The feminine napkin industry is high-speed and highly competitive, and the right technology can make all the difference in creating a product that competes successfully on the market. Much smaller and run at much higher speeds than other nonwoven products like baby diapers and adult incontinence products, feminine napkins now run at speeds of 2000 pads per minute (PPM) demanding much faster millisecond cycle times for intermittent applications than baby and adult products.

ITW Dynatec has created a range of solutions to help its customers stay ahead of the curve and exceed the demands of their industry, with the Vector™ Platform again providing the highest level of technology available. With our full range of adhesive melters (Vector™ Series, Dynamelt™ M Series, Dynamelt™ D Series, and Dynamelt™ S Series) and the new Vector™ Platform, ITW Dynatec provides the highest level of reliability, flexibility, and capability available anywhere. Other compatible technologies take performance and precision ever higher, including our high-speed APEX™ slot die heads and HS Series Omega™ and Random Fiber applicators, which produce cycle capability as low as 3 milliseconds and provide exceptionally long cycle life (over 100 million).

Packaging
 
Providing Equipment to Manufacture the "Total Package"

ITW Dynatec offers value-added solutions for manufacturers of flexible film, paper & corrugated carton packaging as well as for their customers in the food, beverage and consumer goods industry. ITW Dynatec’s Packaging group provides OEMs and manufacturers high quality hot melt application equipment for the closure and coating of cartons. Our worldwide sales & service network works closely with customers to deliver value-added solutions that provide a competitive advantage. Our products and services are designed to significantly reduce overall carton packaging costs, required maintenance, waste and energy consumption.
  1. Case Sealing Applications - When it comes to case sealing, you need a reliable hot melt application system because protecting your product is crucial. ITW Dynatec hot melt equipment provides peace of mind along with cost savings, flexibility and superior performance.
  2. Carton Closing Applications - When it comes to carton closing, your method of sealing must be high performance, durable and cost effective. ITW Dynatec hot melt equipment provides a clean operation environment to keep product packaging looking its best.
  3. Tray Forming & Bliss Box Applications - When it comes to tray forming and bliss-box formation for your production line, your method of bonding must be long lasting and reliable. ITW Dynatec hot melt equipment can provide cost-effective solutions for a highly reliable system.
  4. Sustainable Packaging Solutions - Save time, money and resources while still achieving the most reliable bond with the most efficient hot melt adhesive equipment on the market.
Markets Served:
  1. Dry Foods
  2. Beverage
  3. Meat & Poultry
  4. Dairy
  5. Consumer and Household Products
  6. Beauty & Personal Care Products
  7. Pharmaceuticals

Book Binding

Carton closing

Envelopes

Icecream Cone Sleeve
 

Paper shopping bag

TissueBox

Water Bottle Label
Coating & Laminating
 


When It All Comes Together, Better

If the conventional solution outperforms every other technology, then conventional is fine. But here’s the problem: that’s not usually the case. Our customers tell us that there are major downsides to all conventional adhesive application methods, including roll coating, scatter coating, needle-punching, flame laminating and ultrasonic. They are inefficient, costly, and some even require extreme preventative measures to avoid environmental damage. That’s exactly the kind of challenge we like and the reason why ITW Dynatec keeps listening, learning and creating industry-changing technology, like our slot die and UFD (Unified Fiber Deposition) application systems. We expand the boundaries of conventional technology in order to bring our customers eco-friendly solutions that exceed their needs and increase efficiencies, saving time and money. Whether you're joining nonwoven to nonwoven, film to nonwoven, or film to film, laminated products require precision adhesive add-on accuracy in the machine and cross web direction.



  1. Technical Textiles - Coating and/or lamination is the preferred method of adhering substrates together in the technical textile industry, but conventional technologies are inefficient and often unsafe for both the operator and the environment. At ITW Dynatec, we think unsafe and inefficient are simply unacceptable.
  2. Nonwovens Applications - For applications requiring a solid barrier or coating on a nonwoven substrate, ITW Dynatec’s Apex slot die technology delivers exceptional results, while UFD fiberized spray allows customers to create a product with flow characteristics between two composites.
  3. Tape & Label - The wide range of capabilities offered by ITW Dynatec’s technologies, including compatibility with a wide range of substrates, adhesives, speeds, widths and coat weights, open up a remarkable range of options for tape manufacturers. From one-inch-wide paint tape to sixty inch master rolls, with a .5 ml to 10 ml coating, tape of all kinds is made possible by ITW Dynatec technology.

Air Filters

Fiberglass insulation roll

Insulated floor tiles

Laminated fabric
 

Stickers

Tapes

Textile backsheet